All our refurbished NGIs are fully inspected and comes with a certificate. We perform a traceable pinning of S1 and S2, and the pressure drop of S3-S7 is determined and acceptance criteria applied and compared with or archival data base of historical measurements.
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This precisely machined lid temporarily replaces that on the NGI and is used together with the highly versatile flow controller TrBIII Delta
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We have broad and long experience of reparing impactors, predominantly the NGI. Examples are:
- Nickel coating of NGI body and pre-separator
- TiN layer on USP induction port and pre-separator tapered male ends
- Polish severely scratched surfaces, such as joints between impactor parts (the NGI stage 1 female entry port is vulnerable) and surfaces around the entry of the induction port. Any measures are discussed with the customers prior, since some parts simply have reached end-of-life.
- Reconditioning nozzles on stages where the holes regain their original specifications, or repairing complete stages. Which are verified by optical or mechanical inspections, or through method for determining stage pressure drop:Impactor Nozzle Diameter Measurement NGI
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Adjustable restrictor to use with flow meter with known connection (e.g. OD 1/2″ or 22 mm, please specify) to regulate dP of flow into e.g. impactor. The adapter has a female and male connection, respectively. Application examples in the pictures. We can adjust and lock at a particular pressure drop according to traceable reference manometer, to mimic, e.g., inhaler resistance. -
This FIA product addresses the dynamics of testing dry-powder inhalers (DPIs). Compendial methods of testing DPIs call for an abrupt start and abrupt end to the air flow. An attribute aimed at representing the way a patient uses a DPI. The starting and stopping of the air flow introduces time-variant conditions in the test equipment (cascade impactor) and in the device itself. Experimental and computational studies of these conditions are continuing to elucidate the important characteristics of the device and test system that should be known and controlled to establish a sound quality control test for products that are or are about to be registered. FIA's latest instrument known as Stig puts in users hands the most important measure of the time-dependent air flow start-up the rise-time. It is important that the rise-time is known and under control when testing inhalable devices. Russell-Graham and colleagues1showed that the fine particle dose increases as the rise time decreases. Previous and subsequent theoretical analyses point out reasons for this effect.2, 3 For established products quality control (QC) testing requires knowing that the rise-time remains in a specified range...now possible with Stig. For GMP QC Stig can be locked to acquire and present the rise-time according to a defined and validated method. Since patients do generate different inhalation air-flow profiles it is also important during the development of a new drug product to adjust the prototype devices to exhibit a sensible rise-time close to what will take place in patient use. This mindset is equally important for DPIs and for breath-actuated MDI devices. Stig also makes possible the recording of air-flow profiles so that they can be reproduced on a breathing simulator (such as F-SIG 6300) for studying nebulizers. Versatile and user-friendly. Best-in-class - that is the new Stig from FIA.
Key features of Stig:
- Rise-time measurement 0.1-1 s using a thermal flow meter
- Average rise-time from a series of measurements
- Touch-screen which displays a graph of flow vs. time, rise-time and the final flow
- Printed records of the measurement with optional printer. Has been validated together with Mettler-Toledo printers, customer can use own printers (e.g. from lab balances)
- Rise-time profile saved to USB-memory
- Date and time
- Battery powered
- Optional IQ/OQ and quality certificate for the regulated industry
Download the pdf Rise-time Measurement Instrument Stig
- Russell-Graham, D., A. Cooper, B. Stobbs, E. McAulay, H. Bogard, V. Heith, E. Monsallier, "Further Evaluation of the Fast-Screening Impactor for Determining Fine-Particle Fraction of Dry Powder Inhalers, "Drug Delivery to the Lung, December 8 to 10, 2010, Edinburgh, Scotland.
- Roberts, D. L., M. Chiruta, "Transient Impactor Behavior during the Testing of Dry-Powder Inhalers via Compendial Methods, "Drug Delivery to the Lung 18, The Aerosol Society, Edinburgh, Scotland, December 13-14, 2007.
- Versteeg, H., P. Zhao, C. Blatchford, M. Copley, D. L. Roberts, J. P. Mitchell, "A Computational Fluid Dynamics (CFD) Model of the Start-Up Kinetics of the Andersen Cascade Impactor (ACI), "Drug Delivery to the Lung, Aerosol Society, Edinburgh, Scotland, December 9-11 2015; pages 18-21.
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This FIA product addresses the dynamics of testing dry-powder inhalers (DPIs). Compendial methods of testing DPIs call for an abrupt start and abrupt end to the air flow. An attribute aimed at representing the way a patient uses a DPI. The starting and stopping of the air flow introduces time-variant conditions in the test equipment (cascade impactor) and in the device itself. Experimental and computational studies of these conditions are continuing to elucidate the important characteristics of the device and test system that should be known and controlled to establish a sound quality control test for products that are or are about to be registered. FIA's latest instrument known as Stig puts in users hands the most important measure of the time-dependent air flow start-up the rise-time. It is important that the rise-time is known and under control when testing inhalable devices. Russell-Graham and colleagues1showed that the fine particle dose increases as the rise time decreases. Previous and subsequent theoretical analyses point out reasons for this effect.2, 3 For established products quality control (QC) testing requires knowing that the rise-time remains in a specified range...now possible with Stig. For GMP QC Stig can be locked to acquire and present the rise-time according to a defined and validated method. Since patients do generate different inhalation air-flow profiles it is also important during the development of a new drug product to adjust the prototype devices to exhibit a sensible rise-time close to what will take place in patient use. This mindset is equally important for DPIs and for breath-actuated MDI devices. Stig also makes possible the recording of air-flow profiles so that they can be reproduced on a breathing simulator (such as F-SIG 6300) for studying nebulizers. Versatile and user-friendly. Best-in-class - that is the new Stig from FIA.
Key features of Stig Restricted Version:
- Rise-time measurement 0.1-1 s using a thermal flow meter
- Average rise-time from a series of measurements
- Touch-screen which displays a graph of flow vs. time, rise-time and the final flow
- Battery powered
- Optional IQ/OQ and quality certificate for the regulated industry
Download the pdf Rise-time Measurement Instrument Stig
- Russell-Graham, D., A. Cooper, B. Stobbs, E. McAulay, H. Bogard, V. Heith, E. Monsallier, "Further Evaluation of the Fast-Screening Impactor for Determining Fine-Particle Fraction of Dry Powder Inhalers, "Drug Delivery to the Lung, December 8 to 10, 2010, Edinburgh, Scotland.
- Roberts, D. L., M. Chiruta, "Transient Impactor Behavior during the Testing of Dry-Powder Inhalers via Compendial Methods, "Drug Delivery to the Lung 18, The Aerosol Society, Edinburgh, Scotland, December 13-14, 2007.
- Versteeg, H., P. Zhao, C. Blatchford, M. Copley, D. L. Roberts, J. P. Mitchell, "A Computational Fluid Dynamics (CFD) Model of the Start-Up Kinetics of the Andersen Cascade Impactor (ACI), "Drug Delivery to the Lung, Aerosol Society, Edinburgh, Scotland, December 9-11 2015; pages 18-21.
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The data from STIG PL is pressure (flow) against time and meta data such as date, study number/subject etc. The sampling frequency and duration are configurable upon ordering but typically 100 Hz and 10 s. The measurement data is stored as a CSV file which is transferred to a USB stick inserted into STIG PL. Alternatively directly through a speciality cable to a computer with the PCLink software available from FIA. The latter improves data integrity controls. Instead of a CSV file the data can be directly formated for remote database storage. FIA can assist the customer to set up an appropriate database.
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STIG Pressure Logger (PL) – Measuring Flow Rates through DPIs in Clinical Studies
Introducing the STIG PL, a GCP compliant device that can be used to:- Train subjects how to inhale correctly through DPIs
- Record the flow/pressure drop profiles that subject generated through the DPIs
The STIG Pressure Logger (PL) from AB FIA provides a portable solution to record the inhalation profiles from study subjects in clinical trials in a convenient and secure way. The instrument lends itself particularly well to passive devices such as dry powder inhalers, from low to high resistance with a properly configured STIG PL.
A typical set up consists of the STIG PL instrument, an inhalation device and a Windows®computer.
The device is connected to a pressure port on STIG PL with a tube. When the patient inhales through the device STIG PL measures the pressure profile during a set time and saves the profile. The pressure can be mathematically converted to flow.
To read more download the STIG PL pdf here. -
Manage Inhalation Profiles in Clinical Studies with MIDAS The powerful and versatile MIDAS (Manage Inhalation Data Automatically and Securely) is a cGCP compliant software for patient training purposes that can be used to:- Streamline recording of thousands of profiles together with the Stig PL instrument
- Review, compare and perform mathematical operations on the profiles
- Create comprehensive reports, securely archived alongside the original data
- In addition, MIDAS can also record in-situ profiles from breath simulators in your lab.
The Midas provides a powerful means of recording the inhalation profiles of study subjects in clinical trials and making them available for review and reporting.
The application has been designed to operate in a dedicated IT framework, available from FIA. The scope of the overall system is to record, manage, report and archive data and signed reports in compliance with the highest cGCP standards whilst meeting the ERES requirements of 21 CFR Part 11.
MIDAS Application is for Everyone!
Application functionality is defined by user privileges. A user only sees what is relevant and appropriate for their role. Different functions are available in sections organised under tabs, following a workflow from left to right.
Read more in the pdf AB FIA_MIDAS_2025
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Threaded adapter (female) connecting NGI outlet to 25 mm (male) side of a ISO 22 mm standard filter. Recommended to be combined with this product with barbed fitting to connect to vacuum hose.
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Training and IQ Metivent Software. Can be done remote via Skype or on-site. Request preference. The IQ results in a wet-ink protocol. The user gets a license to copyrighted text for e.g. internal maintenance work. Configurable for inhaler actuation. Configurable for camera sync. Configurable for load cell.
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This is our well-proven and appreciated flow controller with a timed shut-off of valve and high-quality regulating valve. See our other range of flow controllers here